Transforming Manufacturing with ONE4ALL
The ONE4ALL Project, funded by Horizon Europe, is set to transform manufacturing processes by enhancing resilience and flexibility (read more here). It focuses on modular and reconfigurable technologies to address the needs of industries with fluctuating demand.
A key innovation within ONE4ALL is the Reconfigurable Cyber-Physical Production Module (RCPM), an autonomous and adaptable robotic system designed to meet the needs of diverse manufacturing environments. The RCPM, designed and developed by INNOBOTICS, consists of three primary components:
- Robotic Arm: A six-degree-of-freedom arm capable of handling payloads up to 18 kg, with a reach of 1400 mm, designed for tasks such as picking, inspection, and end-of-line operations.
- Mobile Base: Equipped with omnidirectional wheels and laser scanners, the base enables precise and agile movement, even in confined spaces.
- End Effectors: Customizable tools designed for specific tasks, ensuring the system’s adaptability to various manufacturing processes.
The system is equipped with advanced safety mechanisms, including Fail Safe Over EtherCAT (FSOE) and safety-certified industrial components such as laser scanners and Safety PLCs.
The RCPM operates with the Intelligent Orchestration Platform (IOP). This software ensures smooth integration with industrial systems. Moreover, it enables tasks like quality checks and end-of-line activities in pharmaceutical and food production.
Reconfigurability is a key feature of the RCPM, which adapts to different production stages by modifying End Effectors and programming. This ensures it meets diverse industrial needs while staying efficient.
Progress and achievements in the first 18 months of ONE4ALL
During the first 18 months of the project (January 2023 to June 2024), the technical partners of the Consortium reached relevant achievements:
- System design: The architecture of the RCPM and its interaction with the IOP were finalized.
- Remote operation testing: Initial testing demonstrated successful remote communication, with the IOP in Spain (managed by Idener) commanding the RCPM located in Italy.
- Prototype development: A first prototype of the RCPM was completed on schedule and is now undergoing internal testing.
- Use case definition: the procedure is still ongoing, and will be completed at the beginning of 2025, with the start of demonstration phase.
Next steps of technology testing
Further development will add new functionalities to the RCPM, improving its performance. Specialized gripping systems are also being designed for specific use cases. These advancements will validate the system’s versatility and effectiveness in real-world settings.
To be updated on the next steps of project implementation, follow ONE4ALL on its LinkedIn profile.